Fitting a TV Plug (IEC connector) 1. Slide cap over cable with open end towards cable end. (Use our RG6 cable for flexibility or WC100 cable if you need a copper foil screen. WC100 is slightly stiffer). 2. Remove 25mm of the outer cable cover, being careful not to damage the braided copper. 3. Separate out the braid and twist it to form a tail. 4. Slide the cable grip over the inner and outer insulation and twist it so it contains most of the braid. 5. Remove 20mm of the inner insulation, taking care not to nick the centre copper wire. 6. Slide the pin moulding over the centre copper wire.* see note 7. Fit the metal body of the plug and screw the cap onto it. Ensure that no whiskers of braid can touch the central copper wire! Ensure that no whiskers of braid get into the cap threads, otherwise it will be impossible to tighten it. *Ideally the centre core should be soldered to ensure a good DC connection, however the pin moulding will melt if a soldering iron is held to the pin for more than a couple of seconds. It's best to file away the nickel plating at the tip of the pin and quickly "tin" the underlying brass with solder. |